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How-to: Wacker WP1540 & WP1550 Belt Replacement

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The drive belt on the Wacker WP1540 and WP1550 should be inspected every 2 weeks or after every 50 hours of operation. Proper deflection of the drive belt is between 1/4"-3/8", halfway between the pulleys. If you have more than 3/8" deflection, check your shockmounts for wear or damage before adjusting the clutch or replacing the drive belt. 

Removal:

  • Pivot guide handle forward
  • Remove screws (17 and 18) to remove beltguard (16). O-rings (15) will remain on screws, and keep screws captive in the belt guard
  • Remove four nuts (a) and lock washers holding pulley halves (b) and spacers (c) together
  • Remove outer pulley half to remove drive belt from exciter pulley and machine

Installation:

  • Install belt on exciter pulley
  • Install three spacers (c) and outer pulley half with belt between pulley halves (b)
  • Install lock washers and nuts (a). Tighten nuts securely
  • Pivot guide handle rearward to operating position

Adjustment:

  • After the first 20 hours of use, check belt deflection. Drive belt deflection should be 6–9 mm (1/4 to 3/8 in.) half way between the clutch pulley and the exciter pulley
  • Two or three spacers with new factory belts should provide the correct tension

To increase belt tension (reduce amount of deflection):

  • Remove nuts (a) and lock washers. Remove outer pulley half and one spacer
  • Install outer pulley half, then the unused spacer. Secure with lock washers and nuts (a)
  • Check belt deflection again. If necessary, remove another spacer from between pulley halves and put outside of pulley halves
  • Install belt guard

Wacker WP1540 and WP1550 Belt Replacement Diagram

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