The Genie 160541GT is a genuine OEM Heat Shield Weldment designed for Genie S-series telescopic boom lifts and Z-series articulating boom lifts. As a direct OEM replacement sourced through DHS Equipment, this weldment is engineered to the same standards as the original component that left the factory floor. It fits a broad range of Genie boom lift variants — including S-40, S-45, S-60, and S-65 telescopic booms in XC, TRAX, HC, HF, and standard configurations, as well as Z-45/25, Z-45/25J IC Power, Z-45 XC, and Z-62/40 articulating booms — so cross-reference part number 160541GT against your parts manual to confirm the correct application for your machine. Restoring this component returns the engine compartment's thermal protection to its original design intent, keeping service intervals on track.
Key Features
- Genuine OEM Construction — Fabricated to Genie's original weld and material specifications for the MSG425 engine heat shield application, ensuring the assembly fits and functions as the factory-designed component.
- Direct Bolt-On Replacement — Mounts to the same attachment points as the original, requiring no reworking of surrounding hardware or brackets during installation.
- Broad Boom Lift Coverage — Fits Genie S-40, S-45, S-60, and S-65 telescopic boom lifts across XC, TRAX, HC, and HF variants, plus Z-45 and Z-62 articulating boom lifts.
- Thermal Barrier Integrity — A properly fitted heat shield weldment channels exhaust heat away from adjacent hydraulic lines, wiring, and structural components, protecting system integrity during operation.
- Safety-Critical Fitment — On aerial lifts, uncontrolled heat exposure near fuel and hydraulic systems is a recognized hazard; replacing a damaged or missing shield restores the designed thermal separation between the engine and surrounding components.
A heat shield weldment is a fabricated metal assembly mounted around or adjacent to the engine exhaust system. Its primary function is to redirect and contain radiant and convective heat, preventing it from reaching temperature-sensitive components such as hydraulic hoses, fuel lines, electrical harnesses, and structural members. On boom lifts operating the MSG425 engine configuration, this shield is a key part of the machine's thermal management design. When the shield is cracked, deformed, or missing entirely, nearby components are exposed to excessive heat that can accelerate wear, cause hose deterioration, or create conditions that compromise safe operation of the lift.
Part Details
| Part Number | 160541GT |
|---|---|
| Brand | Genie |
| Part Type | Genuine OEM |
| Description | Heat Shield Weldment, MSG425 |
Compatibility & Fitment
| Name | Model |
|---|---|
| S-60 | S-60 |
| S-65 | S-65 |
| S-60X | S-60X |
| S-60 XC | S-60 XC |
| S-60 HC | S-60 HC |
| S-60 TRAX | S-60 TRAX |
| S-65 TRAX | S-65 TRAX |
| S-65 XC | S-65 XC |
| S-60 HF | S-60 HF |
| S-65 HF | S-65 HF |
| S-40 | S-40 |
| S-45 | S-45 |
| S-40 XC | S-40 XC |
| S-45 XC | S-45 XC |
| S-40 TRAX | S-40 TRAX |
| S-45 TRAX | S-45 TRAX |
| S-40 HF | S-40 HF |
| S-45 HF | S-45 HF |
| Z-62/40 | Z-62/40 |
| Z-45/25 | Z-45/25 |
| Z-45/25J IC Power | Z-45/25J IC Power |
| Z-45 XC | Z-45 XC |
Verify Before You Order
Fitment is machine-number and revision-specific; always confirm your model and serial number against the fitment list.
Why Buy From DHS Equipment
Every part is verified against the manufacturer's part number before it ships, so what you order is what arrives. We carry parts from leading OEM brands and our own DHS Quality Parts line of professional aftermarket components. Need help finding the right part? Our team is available to confirm compatibility whenever you need it. Orders are processed fast to keep your jobs on track. We don't just sell parts. We keep you jobsite ready.
Questions? Contact our team at [email protected] or 866-611-9369 — DHS Equipment is here to help you maintain peak performance.
