The Genie 81640GT is a genuine OEM Wear Pad designed for Genie S-series telescopic boom lifts and Z-series articulating boom lifts. Sourced directly from Genie, this part carries the same specifications as the component installed at the factory, making it a straightforward swap for worn or damaged pads. It fits a wide range of models across both boom families, including the S-40, S-60 XC, S-80, S-85, S-100, S-120, S-125, Z-45/25J Bi-Energy, Z-45/25J DC, Z-51/30J, Z-60/37 FE Hybrid, and Z-62/40, among others. Cross-reference part number 81640GT against your machine's parts manual to confirm fitment for your specific serial range before ordering.
Key Features
- Genuine OEM Material Integrity — Manufactured to Genie's original compound and dimensional spec, ensuring the pad wears at the correct rate and protects boom structure surfaces as intended.
- Complete Hardware Included — Supplied with nuts, so installation can be completed without sourcing additional fasteners or adapting existing hardware.
- Broad Boom-Lift Fitment — Fits a wide range of Genie S-series telescopic and Z-series articulating boom lifts, covering compact models through high-reach and heavy-duty variants.
- Protects Boom Structure Under Load — A correctly functioning wear pad cushions and guides boom sections during extension, preventing metal-on-metal contact that accelerates structural wear and causes rough, binding movement.
- Critical for Safe Boom Extension — Worn or missing wear pads allow boom sections to shift and bind, which can affect load stability and smooth operation at height — making timely replacement essential for aerial-work safety.
Wear pads are sacrificial components positioned between the nested sections of a telescopic or articulating boom. As the boom extends and retracts, these pads slide against the inner surfaces of the outer boom section, absorbing friction and preventing direct steel-to-steel contact. Over time, the pad material wears down; when it wears through, boom sections can develop slop, bind during travel, or cause accelerated scoring on the boom tubes themselves — damage that is far more costly to repair than a routine pad replacement. Inspecting and replacing wear pads on a regular service schedule keeps boom travel smooth and protects the structural integrity of the lift.
Part Details
| Part Number | 81640GT |
|---|---|
| Brand | Genie |
| Part Type | Genuine OEM |
| Description | Wear Pad, 3 X 1.5 X .625 with Nuts |
Compatibility & Fitment
| Name | Model |
|---|---|
| S-80X | S-80X |
| S-80 | S-80 |
| S-85 | S-85 |
| S-60 | S-60 |
| S-65 | S-65 |
| S-60X | S-60X |
| S-60 XC | S-60 XC |
| S-60 HC | S-60 HC |
| S-60 TRAX | S-60 TRAX |
| S-65 TRAX | S-65 TRAX |
| S-100HD | S-100HD |
| S-120HD | S-120HD |
| S-40 | S-40 |
| S-45 | S-45 |
| S-3800 | S-3800 |
| S-3200 | S-3200 |
| S-120 | S-120 |
| S-125 | S-125 |
| S-100 | S-100 |
| S-105 | S-105 |
| Z-51/30J | Z-51/30J |
| Z-45/25 | Z-45/25 |
| Z-45/25J IC Power | Z-45/25J IC Power |
| Z-45/25J DC | Z-45/25J DC |
| Z-45/25J Bi-Energy | Z-45/25J Bi-Energy |
| Z-62/40 | Z-62/40 |
| Z-45 XC | Z-45 XC |
| Z-60/37 DC | Z-60/37 DC |
| Z-60/37 FE Hybrid | Z-60/37 FE Hybrid |
| Z-45/25 IC | Z-45/25 IC |
| Z-60 DC | Z-60 DC |
| Z-60 FE Hybrid | Z-60 FE Hybrid |
| Z-60 FE | Z-60 FE |
| Z-45/25J IC | Z-45/25J IC |
| Z-45/22 | Z-45/22 |
Verify Before You Order
Fitment is machine-number and revision-specific; always confirm your model and serial number against the fitment list.
Why Buy From DHS Equipment
Every part is verified against the manufacturer's part number before it ships, so what you order is what arrives. We carry parts from leading OEM brands and our own DHS Quality Parts line of professional aftermarket components. Need help finding the right part? Our team is available to confirm compatibility whenever you need it. Orders are processed fast to keep your jobs on track. We don't just sell parts. We keep you jobsite ready.
Questions? Contact our team at [email protected] or 866-611-9369 — DHS Equipment is here to help you maintain peak performance.
